Sunburst Electronics Manufacturing Capabilities
always improving capabilites
PCB Board Assembly
Surface mount (SMT),
Through-hole (PTH) automatic insertion
Flexible circuits,
Mixed technology
Rigid, Flex, FR-4, metal and hybrid
Single or double-sided, multiple layers
Single board or panelization
RoHS-compliant and tin-lead options
BGA and micro BGA, fine pitch to 4 mil
Components to 1005
Prototype through full production
Conformal coatings, potting
Wave Solder, selective solder, hand solder
DI water and no-clean
Full turnkey assemblies
Labor only, customer consigned components
Box Builds
Enclosure assembly
Chassis assembly
Electro-mechanical assembly
Backplane plug-ins
Power supply
Cable and wire harness
System testing
Environmental stress screening
Burn-in
Vibration
Software loading
Very high tonnage handling capability
Mechanical revisions/configurations
AC/DC/battery backup, multiple voltage, 1 to 26 gauge wiring schemes
High voltage testing and handling
Configure to order
True models and options flexibility
Robust demand planning
“Vanilla-level” starting points
Module/feature planning
Cable Assemblies
Ribbon
Flat
Shielded
Jacketed
Wire size: 1 to 30 gauge
Cut, stripped, terminated, labeled, and kitted
Uniform connections
No mix-up of individual wires
Time savings of up to 50% during installation
Lower scrap rates
Lower inventory costs
Semi-finished goods inventory
Engineering Services
Lifecycle management
Circuit board schematic and layout engineering
Input of board design optimization
Box-build for turnkey solutions
Hardware, software and firmware engineering
Development of functional test and fixtures
New product introduction
LabView software test systems
Functional testing
Vibration testing
Environmental stress screening (-30 deg. C to +70 deg. C)
Chip programming
Customized burn-in cycling
In-circuit testing utilizing flying probes
Production-test planning
Functional test development
Hardware
Software
Flying probe programming
